Pipe Pile Rebar Cage Welding Machine Price

High-Efficiency Automated Cage Production: Fully automatic CNC control enables fast, continuous welding with 3–4× manual productivity while reducing labor and material consumption.

Stable Resistance Welding Quality: DC resistance welding delivers uniform, high-strength joints with ≤5% strength loss, ensuring reliable cage performance and minimal spatter.

Flexible Multi-Specification Capability: Compatible with square and round pipe piles and multiple bar sizes, supporting precise preset pitch and length for diverse production needs.


Product Details

Machine Overview

The Pipe Pile Rebar Cage Welding Machine is a fully automated professional system designed for manufacturing high-strength concrete pipe pile rebar cages. The equipment delivers minimal welding strength loss, fast forming speed, a rational mechanical structure, and easy maintenance. Combined with modern variable-frequency control and a human-machine interface, the system ensures stable and reliable long-term high-speed operation while producing high-quality reinforcement cages.


Pipe Pile Rebar Cage Welding Machine


Power System Options

  • Medium-frequency version: Uses medium-frequency inverter technology to reduce energy consumption by over 30%. It provides more stable welding current and uniform weld quality, ideal for high-precision, high-volume pipe pile production.

  • Power-frequency version: Uses a traditional industrial transformer with mature technology, low failure rate, easy maintenance, and strong cost performance — suitable for medium and small production capacities.

Key Advantages

  1. Compatible with square and round pipe piles — one machine processes both cage types without additional equipment investment.

  2. Resistance welding core technology with DC heating ensures fast thermal response, strong weld joints without spatter, and strength loss ≤5%, outperforming conventional welding.

  3. Fully automatic CNC control with PLC and variable-frequency speed regulation enables precise preset pitch and cage length with minimal error.

  4. High efficiency with reduced labor and material consumption — welding line speed up to 3000 mm/min, 3–4× manual efficiency; no overlap needed for stirrups, saving about 1.5% material; a small crew can complete operation.

  5. Stable, durable, and user-friendly — intelligent fault alerts, touchscreen interface, quick learning curve, and support for 24-hour continuous production.

  6. Supports multiple rebar specifications — capable of processing various longitudinal and ring bar diameters to meet full pipe pile production requirements.


Pipe Pile Rebar Cage Welding Machine


Typical Applications

  1. Pipe pile manufacturers — standardized cage production for precast square and round piles.

  2. Infrastructure precast plants — bridge, railway, highway, port, and marine foundation piles.

  3. Building construction bases — residential, industrial, and commercial foundation piles.

  4. Municipal engineering projects — roadworks, underground pipelines, wastewater facilities.

  5. Professional piling contractors — on-site cage prefabrication near construction areas.

  6. Hydraulic engineering — reservoirs, embankments, and river regulation projects.

This machine is an essential solution for standardized and high-efficiency pipe pile reinforcement cage production in infrastructure prefabrication.

Machine Structure

The Pipe Pile Rebar Cage Welding Machine mainly consists of a head unit, tail frame, carriage, steel bar support table, and electrical control cabinet.


ComponentDescriptionNotes

Steel bar support table

Holds steel bars

Fabricated locally

Welding drum

Mounts copper rings of equal diameter

Must be insulated from frame

Welding mechanism

Press-welds spiral bars onto main bars

Wire feeder

Feeds spiral reinforcement

Avoid overloading feeder reel

Machine base

Structural mounting frame

Must remain insulated from tail frame

Carriage

Pulls and advances main bars

Tail frame

Guide rail support for carriage


Technical Parameters


ItemSpecification

Cage diameter

Ø300 / Ø400 / Ø500 / Ø600 mm

Cage length

7–15 m (extendable to 45 m)

Number of longitudinal bars

6, 7, 10, or customized

Longitudinal bar diameter

Ø7.1 / Ø9.0 / Ø10.7 mm

Spiral bar diameter

Ø4–Ø6 mm

Spiral pitch

0–100 mm

Traction speed

Max 7500 mm/min

Drive power

8.4 kW

Welding power

300 kVA

Main rotation speed

0–80 rpm

Welding method

Resistance welding

Control mode

Automatic

Welding material

Steel with carbon content <0.20%

Strength loss at weld

≤5%

Weld tensile/shear strength

≥200 kg

Transformer cooling

Air/self cooling

Power supply

380V ±5%, 50 Hz

Ambient temperature

−5°C to +35°C

Relative humidity

<85%

Machine weight

≈5 tons


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