Automatic Rebar Cage Welding Machine

Product Description

The Automatic Rebar Cage Welding Machine is a CNC-controlled system specially designed for winding spiral reinforcement around the outer surface of a rebar cage.

In practical construction, workers first manually weld the longitudinal bars and internal stiffening rings to form the basic cage framework. The cage is then placed onto the machine for automatic spiral winding and welding.

The PLC control cabinet enables fully automated operation. By integrating PLC and frequency conversion control technology, the machine achieves higher winding precision, synchronized processing of spiral bars and main bars, and stable performance. The intelligent automatic feeding system significantly simplifies the production of large-diameter rebar cages.

With years of technological development and field validation, the CNC rebar cage winding machine has become an essential piece of equipment in the rebar processing industry, known for its stable quality and high operating speed.

Operation Precautions

1. If any abnormal condition occurs during operation, stop the machine immediately and identify the cause. Resume welding only after troubleshooting.

2. When changing specifications and adjusting the slider position, ensure all bolts are firmly tightened to prevent accidents during welding.

3. Before powering on, ensure all personnel stay clear of the equipment, including the spiral bar feeding system. Crossing over the spiral bar is strictly prohibited.

4. During maintenance or adjustment (including limit and proximity switches), completely disconnect all power sources. Adjustment under live power is strictly forbidden.

Advantages of the Automatic Rebar Cage Welding Machine

1. High Automation Level
Equipped with computer numerical control and PLC system. Rotation speed and traveling speed are continuously adjustable for flexible operation.

2. High Welding Efficiency
Automatic welding system improves processing efficiency by 3–4 times compared with manual production, significantly shortening construction time.

3. Stable and Reliable Quality
Uniform stirrup spacing, accurate longitudinal bar positioning, and consistent weld quality ensure reliable cage performance and easy subsequent assembly.

4. Low Labor Intensity
Only 2–3 operators are required for full machine operation, especially advantageous for large-diameter cage production.

5. Easy Operation
Simple interface and practical control program allow workers to operate the machine after basic training.

6. Strong Adaptability
Suitable for welding rebar cages with main bar diameters from 12 mm to 50 mm. Stirrup spacing is automatically adjustable, enabling production of various diameters, lengths, and specifications for multiple industries.

Technical Specifications

Model: YGT3000-12